ContactUltra Hard Cutting Materials
Monocrystalline diamond (MCD), Polycrystalline diamond (PCD), CVD-D diamond, cubic boron nitride (PCBN)
Definition of Ultra Hard Cutting Materials
All cutting materials that are classified above carbides, cermets and cutting ceramics on the hardness scale.
Application of Ultra Hard Cutting Materials
Choosing the right application is crucial when it comes to maximising the huge potential of PCBN and diamond cutting materials in manufacturing.
Learn moreTipped ISO Inserts
Diamond tipped with HORN chip breakers .HN and .HS
Other features include:
- Geometry .H6 positive rake angle
- Geometry .H0 neutral rake angle (ISO standardization ... W)
- Wiper (wide finishing) geometry
- Maximum chip cross sections through make-stocked and full-face designs
- Improved machining of aluminum wrought alloys
Face Milling Tool System DTM
In conjunction with the DTS inserts the DTM milling system meets high demands of surface quality together with high feed rates.
- Perfect axial run out with μ-precise adjustment for optimum surfaces
- Triple tooth feed by asymmetric tooth pitch
- Cutting speeds of up to 4500 m/min with internal coolant supply
CVD-D Milling Tool System DS
Spherical and torus mills with center cutting and multi-edged end mills for delamination-free trimming of fibre composites
- As an extension to the classical PKD
- To increase productivity
Used also for machining highly abrasive materials such as ceramics, various advantages include:
- Significant increase in service life
- Better geometric accuracy
- No chipping of the workpiece edges
High Polish Turning with MCD
MCD tipped or coated tools for internal or external machining and for use on ISO systems.
When machining highly polished surfaces with corresponding lathes no scratches are detectable, even at extreme magnification.
Reduces operations such as re-polishing due to roughness Rz less than 0.1 microns.
High Polish Milling with MCD
Tools for the following requirements:
- Non-ferrous metals with a mirror glass finish.
- Transparent plastics with undisturbed and undistorted areas
- When there is a need for no further polishing operations
- Ball milling radius from 0.05
- Plan area of up to 200 mm width
Special solutions customizable for individual requirements.
System Supermini® PCBN Tipped
Tools for internal turning and spindles
- Complete machining without subsequent grinding process
- For use on conventional lathes
- Combined with the complete Supermini® toolholder range
Internal turning of hardened steel:
- From a diameter of 3 mm
- Roughness around Rz1
- Dimensional accuracy with fitting tolerance values
System Mini PCBN Tipped
Tools for internal turning and spindles
- Complete machining without subsequent grinding process
- For use on conventional lathes
- Combined with a complete mini-holder program
Internal turning of hardened steel:
- From 6.8 mm diameter
- Roughness around Rz1
- Dimensional accuracy with fitting tolerance values
System 229 PCBN Tipped
Tools for external / internal machining, grooving and longitudinal turning of hardened steel.
- Internal machining diameters from 38 mm
- Lancing widths of 3 to 6 mm
- Two different PCBN substrates
Combinable with the complete toolholder range in the field of 229 inserts.